Composition Optimum Design and Strengthening and Toughening Mechanisms of New Alumina-Forming Austenitic Heat-Resistant Steels

Abstract

In order to promote the development of ultra-supercritical technology, the optimum composition design of three new alumina-forming austenitic heat-resistant steels, based on Fe−22Cr−25Ni (wt. %), with low cost and excellent performance, and used for 700 °C ultra-supercritical unit was carried out using Thermo-Calc software. A comparison of the mechanical properties presented that with increasing Al content, the plasticity of the system was further improved. Based on the composition system, a systematic investigation regarding the structure stability, thermodynamic properties, and mechanical properties of these new steels was carried out to reveal possible strengthening and toughening mechanisms by employing the first-principles method. Calculation results showed that when Al existed in the Fe−Cr−Ni alloy system as a solid solution, the new structures were stable, especially under high temperature. The solution of Al and Al + Si could increase the value of B/G, namely improving the plasticity of the system, particularly in case of alloying with Al + Si. The inclusion of Si in the Fe−Cr−Ni−Al system was conducive to further improving the plasticity without affecting the strength, which provided references for the subsequent optimum composition design and performance regulation of alumina-forming austenitic heat-resistant steels.

Keywords

• alumina-forming austenitic heat-resistant steels
• optimum design
• First-principles
• mechanical properties
• alloy elements