Comparative analysis of static and vibration characteristics of glass fiber reinforced epoxy mono composite leaf spring and conventional steel leaf spring

Abstract

Leaf springs play a vital role in heavy-duty vehicles by offering substantial load support, durability, and convenient maintenance. Lightweight leaf springs enhance vehicle performance, offering benefits like improved fuel efficiency and a smoother ride. Glass fiber reinforced composites enhance fuel efficiency and durability, providing corrosion resistance. Their design flexibility improves ride comfort, and damping properties enhance vehicle stability. The examination conducted through finite element analysis, utilizing ANSYS software, demonstrated a substantial 75.32% decrease in weight for the E-Glass-Epoxy composite leaf spring (GECLS), affirming its efficacy in enhancing strength, reducing weight, and enhancing stiffness. This underscores its superiority as a viable alternative to traditional steel leaf springs (SLS) in vehicular applications. The mono-GECLS exhibited a natural frequency that was found to be 1.9 times higher than that observed in the traditional SLS. It indicates the potential to mitigate resonance issues. After analysing the SLS and GECLS using ANSYS, it was observed that the GECLS exhibits greater values in deflection, natural frequency, and strain energy, measuring 4.659 mm, 29.98 Hz, and 440.68 mJ, respectively, compared to its steel counterpart. Conversely, the SLS demonstrates elevated values in stress, mass, and density, with readings of 283.84 MPa, 3.7695 kg, and 5920 kg/m³, respectively.