Improved Mahalanobis Distance Based JITL-LSTM Soft Sensor for Multiphase Batch Processes

Abstract

To predict key variables of complicated batch processes, the long short-term memory (LSTM) soft sensor is developed to deal with both data nonlinearity and dynamics. To extract proper historical samples and implement the real-time modeling scheme with model updating strategy, the just-in-time learning (JITL) algorithm is widely used at the data selection stage of LSTM soft sensor. However, the multiphase issue of batch processes are not considered for the conventional JITL-LSTM soft sensor. In this paper, a multiphase Mahalanobis distance based JITL framework is developed to integrate the phase recognition strategy into the similarity measurement and data selection scheme, by which an extra step of phase identification can be avoided and the accuracy of JITL can be significantly improved. Thus, batch samples from different operating phases can be recognized without an additional phase identification step. By the use of the Mahalanobis Distance based JITL-LSTM Soft Sensor, the probability of data mismatch can be significantly reduced so that the accuracy of quality prediction can be promoted. Two simulation cases are provided to verify the effectiveness of the proposed method consisting of a fed-batch reactor process and the penicillin fermentation process.

Keywords

• Soft sensor
• batch production systems
• multiphase Mahalanobis distance
• long short-term memory
• just-in-time learning