Effects of Tool Tooth Number and Cutting Parameters on Milling Performance for Bamboo–Plastic Composite

Abstract

Cutting force and temperature are critical indicators for improving cutting performance and productivity. This study used an up-milling experiment to ascertain the effect of tool tooth number, cutting speed, and depth on the machinability of bamboo–plastic composite. We focused on the changes in the resultant force and cutting temperature under different milling conditions. A response surface methodology was used to build prediction models for the resultant force and temperature. A verification test was conducted to prove the model’s reliability. The empirical findings suggested that the number of tool teeth had the most significant impacts on both the resultant force and the cutting temperature, followed by the depth of cut and the cutting speed. Moreover, the resultant force and cutting temperature showed increasing trends with decreasing numbers of tool teeth and increasing cut depths. However, cutting speed had a negative relationship with the resultant force and a positive relationship with temperature. We also determined the optimal milling conditions with the lowest force and temperature: four tool teeth, 300 m/min cutting speed, and 0.5 mm depth. This parameter combination can be used in the industrial manufacture of bamboo–plastic composite to improve tool life and manufacturing productivity.

Keywords

• bamboo–plastic composite
• ANOVA
• cutting force
• cutting temperature
• optimization