Machines (Jun 2022)
Dynamic Characteristic Analysis and Structural Optimization Design of the Large Mining Headframe
Abstract
A large headframe is the core structure of a mine hoisting system. In the traditional design, only the static analysis under load is considered, resulting in the resonance phenomenon of the large headframe in later applications. In order to restrain the resonance phenomenon, a novel method for dynamic characteristic analysis and structural optimization design of a large headframe is proposed. First, the eigenfrequencies and vibration modes of the large headframe were obtained through modal analysis. The results showed that the numerical values of the multi-order eigenfrequencies of the system are relatively close. When subjected to alternating loads of similar frequencies, a large headframe is prone to the resonance phenomenon. Second, the steady-state vibration response of the large headframe was obtained through harmonic response analysis. The results showed that when the frequency of the alternating load is close to the first-order eigenfrequency, the vibration amplitude increases. Meanwhile, the fourth-order and the fifth-order eigenfrequencies are very close. When subjected to alternating loads of similar frequencies, the fourth-order and the fifth-order vibration modes of the headframe will be excited simultaneously. At this time, the headframe will have a strong resonance, which may cause structural damage and other problems. Finally, based on the above analysis, nine different structural optimization schemes are proposed in this paper. Through modal analysis and harmonic response analysis, the nine schemes were compared and analyzed, and the optimal scheme was eventually determined as scheme 9. The method proposed in this paper provides a new concept for the structural optimization design of a large mining headframe, and it has great significance for restraining the resonance phenomenon and ensuring the safety of mining operations.
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