Optimization of cooling water jacket structure of high-speed electric spindle based on response surface method

Abstract

In high-precision machining machine tools, the high-speed electric spindle is the fundamental transmission component. Nonetheless, the electric spindle's small and tightly sealed internal structure may result in insufficient heat dissipation, resulting in significant heat accumulation during continuous operation. This might induce thermal displacement of the spindle and reduce machine tool machining precision. A response surface was established by a 2-factor 3-level interaction experiment utilizing Design-expert software to reduce the heat displacement of the electric spindle. The electric spindle cooling water jacket was optimized and front and rear bearing cooling water channels were added based on the response surface results. The thermal-solid coupling simulation was carried out using ANSYS, and the optimized data for the front and rear bearing temperature, as well as spindle thermal displacement, were obtained through simulation analysis. Comparing the simulation with the experimental data, it was found that the front and rear bearing temperature decreased by 4.34 °C and 8.97 °C, respectively, and the spindle thermal displacement was reduced by 16.57 μm, resulting in improved machining accuracy. The service life of the bearings was further prolonged by the decreased thermal stress between the inner and outer rings and the balls of the front and rear bearings.

Keywords

• High-speed electric spindle
• Response surface
• Structural optimization
• Grey relation analysis
• Bearing cooling
• Orthogonal experiments