Design, Implementation and Evaluation of a Torque Transducer with Ability of Real-time Torque Monitoring

Abstract

Torque, speed, and power as mechanical variables are associated with the functional performance of any rotating machinery. The real-time performance and the efficiency of a machine can be determined with on-line measurement of these parameters. In this investigation a rotary torque meter (transducer) was constructed from strain gauge sensors for measuring the torque of rotating shafts. The system converts the torque of rotating shaft into voltage signals, based on the principle of strain gauge resistance. The signals are then amplified and converted into digital signals. These digital signals are sent to a RF receiver circuit for displaying and storage. Results of static calibration and a series of dynamic tests confirmed a satisfactory operation of the designed apparatus in various conditions. Also, the torque measuring range, resolution and the accuracy were from 3 to 700 N m, 3 N m and 1%, respectively.

Keywords

• Module
• Radio frequency
• Strain gauges
• Torque