e-Prime: Advances in Electrical Engineering, Electronics and Energy (Dec 2023)
Automatic batch weighing and discharge system using NI LabVIEW and auger mechanism
Abstract
In the fields of metallurgy, mining, coking, rubber, ceramics, cement, grain, friction materials, and other industries, the batching process is crucial. It's sometimes referred to as the ''throat'' of industrial firms' manufacturing processes. It eloquently contrasts its significance throughout the entire production process. The first objective of the paper is to explain the workings of a dynamic control system for the process of automatic batch weighing and ingredient discharge. The control system is designed to provide maximum flexibility. It incorporates dual sensory mechanisms to more accurately monitor the density and amount of ingredients in a particular container and aid in the precise mixing of different ingredients as per the formula. Innumerable formulas can be added to the system. The second object of the paper is to compare the effects of incorporating NI LabVIEW in designing the control system. We have reviewed NI LabVIEW software with SCADA software on variables such as load handling capacity, computational ability, processing speed, flexibility of programming, and ease of use for the system and the users. The PLCs and process control systems (PCSs) are used to automate the production process. There are integrated system solutions available today for the automation hardware of PLCs and process control systems. It has been demonstrated that the system is inexpensive, highly reliable, and simple to use. It significantly reduces labour intensity and eliminates health risks from dust in the production line for friction materials. It is worthwhile to encourage use across relevant industries. The Auger mechanism is used for the precise discharge of ingredients.
