Fracture toughness determination methods of WC-Co cemented carbide material at micro-scale from micro-bending method using nanoindentation

Abstract

Determining toughness properties is crucial for the development of components made of brittle materials, especially at the microscale. Numerous methods rely on establishing a limit load that triggers the propagation of a pre-cracked specimen. The primary challenge lies in accurately and repeatably determining this limit load value. In this study, we introduce a coupled numerical-experimental approach to determine the stress intensity factor at the microscale using a micro-bending test on pre-notched cemented carbide micro-cantilevers. Specimens are fabricated through micro-electrical-discharge milling, and the initial crack is generated using a focused ion beam process to ensure a repeatable crack shape. Geometries are defined to validate beam theories.Cycling bending tests, employing nanoindentation with three types of loading (fatigue-like, progressive repeated, and ramping sinusoidal loadings), are utilized to ascertain fracture toughness properties of tungsten carbide material at the microscale. Micro-indentation is also conducted conventionally to compare hardness at meso and micro-scales. Analytical methods and finite element analysis are employed to extract the critical stress intensity factor. The cyclic bending test with the proposed ramping sinusoidal loading demonstrates a time shift between the applied force and the displacement, enabling accurate and repeatable detection of the initiation of crack propagation. The primary contributions are associated with the development of a micro-bending test on precracked microcantilevers with ramping sinusoidal loading applied by a nanoindentor device. The miniaturization of specimens and tests, for an equivalent grain size, does not result in a scale effect on toughness properties.

Keywords

• Stress intensity factor
• Micro-scale
• Toughness
• Nanoindentation
• Cemented carbide
• Numerical simulations