Flue gas waste heat thermoelectric generator: Laboratory experiment and demonstration application

Abstract

Promoting the efficiency of internal-combustion engine has great benefits, including low fuel-consumption rate and environmental friendliness. Flue gas waste heat thermoelectric generator (TEG) is such a promising solution owning to its solid-state energy conversion and structural simplicity. In this work, a novel heat collection enhancing strategy is first proposed to improve the uniformity of hot-end temperature distribution, which greatly augments the power generation performance under limited pressure drops. A flue gas waste heat TEG unit with 24 TE modules is able to generate an electric power of 103 W under the pressure drop of 375 Pa. The corresponding heat collection, TE, and overall efficiencies of the TEG unit are 36.53 %, 4.30 %, and 1.58 %, respectively. Several important parameters, including flue gas inlet temperature, cooling intensity, cooling mode, and TEG unit arrangement are explored in detail. A demonstration application of an 8-unit waste heat TEG is installed in an 800-ton inland waterway vessel on China's Grand Canal, and the waterway vessel is put into service for over three months. The generated electric power varies between 23.3 W and 463 W, and the average electric power is 177.6 W during the trip.

Keywords

• Waste heat utilization
• Thermoelectric generator
• Heat collection enhancing strategy
• Demonstration application
• Heat collector contamination