Applied Sciences (Jul 2024)

Prediction of Grazing Incidence Focusing Mirror Imaging Quality Based on Accurate Modelling of the Surface Shape Accuracy for the Whole Assembly Process

  • Erbo Li,
  • Zhijing Zhang,
  • Chaojiang Li,
  • Fuchang Zuo,
  • Zhiwu Mei,
  • Taiyu Su

DOI
https://doi.org/10.3390/app14146242
Journal volume & issue
Vol. 14, no. 14
p. 6242

Abstract

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The key indicator of a grazing incidence focusing mirror’s imaging quality is its angular resolution, which is significantly influenced by its surface shape distribution error. In this paper, we propose a method for the prediction of grazing incidence focusing mirror imaging quality based on accurate modelling of the surface shape accuracy for the whole assembly process. Firstly, the three-dimensional surface shape distribution error of the inner surface of the focusing mirror is reconstructed based on measured point cloud data, and the changes in the surface shape induced by suspension gravity and the adhesive curing shrinkage force are obtained through simulation, and then an accurate geometric digital twin model based on the characterisation of its surface shape accuracy is established. Finally, a study on the quantitative prediction of the angular resolution of its imaging quality is performed. The results show that the surface shape error before assembly has the greatest influence on the imaging quality; the difference in angular resolution between the two suspension methods under the influence of gravity is approximately 2.1″, and the angular resolution decreases by about 4.2″ due to adhesive curing. This method can provide effective support for the prediction of the imaging quality of grazing incidence focusing mirrors.

Keywords