Microstructural characterization and electrochemical behaviour of HVOF sprayed WC-Co-Cr coatings on 316L boiler steel stainless steel

Abstract

Corrosion is the gradual erosion of metal, primarily because of electrochemical attacks especially under gaseous and alkaline conditions owing to the presence of sulphur and Alkali metals may cause rapid material degradation called Hot corrosion and result in untimely failure of components. To improve surface qualities for corrosion applications, the austenitic 316L stainless steel (SS) in this study was coated with Wc-10%Co–4%Cr utilizing the High-velocity oxy-fuel (HVOF) spray method. After the coated sample was heated to 800 °C for an hour, XRD was used to confirm the coating powder's composition. Using the FESEM technique, the microstructure features were examined, and XRD analysis was performed to ascertain the phase and composition of the substrate. Investigations were also conducted on the electrochemical corrosion characteristics that were impacted by the heat treatment after coating. SEM and EDAX technologies were used to characterize the sample and study its microstructure.

Keywords

• HVOF spraying
• WC-10%Co-4%Cr,316L
• FESEM/EDAX
• Electrochemical corrosion test