Improved Three-Phase Integrated Charger Converter Connected to Single-Phase Grid With Torque Cancellation

Abstract

Although there is a growing interest in developing fast charging methods to enhance the Electric Vehicles’ appeal, the main energy supply is still the single-phase outlet. While single-phase charging may be simpler than three-phase, there are challenges in the integration of the propulsion and charging systems without adding inductive grid filters. Such integration would bring benefits like the simplification and reduction of components, costs, volume or weight. This can be achieved by using the windings of the propulsion machine as grid filters, but the use of the electric motor as a grid inductive filter leads to the generation of pulsating torque during the charging state. This translates into vibration, noise and eventually, damage to the motor and other components of the system. In this work, the authors propose a control strategy that considerably reduces the peaks of pulsating torque generated in any rotor position while using the machine wingdings as filter. Simulation tests have been carried out to validate the control strategy, taking into account the system efficiency. Finally, experiments are conducted to prove that the reduction of the torque pulsation is achieved.

Keywords

• Integrated charger
• electric vehicles (EV)
• permanent magnet synchronous motor (PMSM)
• battery charger