Theoretical calculation model of torque transmission in permanent-magnet couplers

Abstract

Permanent-magnet couplers are widely used in various industrial applications due to their high functionality and economy. The magnetic field of the magnetic circuit of a permanent-magnet coupler is divided by the segmentation method, by which the magnetoresistance of each area can be calculated. The magnetic resistance of the magnetic flux and the permanent-magnet coupler characteristics outside the magnetic circuit are obtained using the equivalent magnetic circuit model of permanent-magnet couplers. The working point of the permanent magnet is analyzed, and the skin effect is found to be equivalent to a conductor plate with an increase in its resistivity. According to the principle of electromagnetic induction, the ampere force received by each part is calculated. Finally, the theoretical calculation model of the transmitted torque of the permanent-magnet coupler is obtained, and its accuracy is verified by finite element simulation and experiments. This can significantly guide the design and engineering applications of permanent-magnet couplers.