Development of a High-Rotational Submersible Pump for Water Supply

Abstract

Submersible pumps are the leading electricity consumers in centralized water supply systems. Considering the cost structure of the life cycle of pumping equipment, the main costs should include investment costs, electricity costs during operation, and costs of repairing pumping equipment. Considering the growing cost of electricity in the world, the cost of manufacturing pumping equipment is significantly increasing, which in turn causes an increase in its price. The key factor in increasing the competitiveness of such equipment on the market is its modernization with the achievement of a higher level of energy efficiency with a simultaneous reduction in cost due to a reduction in weight and dimension parameters. In the research, a significant increase in the head from 15 m to 65 m of the submersible pump stage was achieved by increasing the rotation frequency from 3000 rpm to 6000 rpm and designing the pump for this rotation frequency. As a result, the pump head, created by the flowing part with the basic stage (eight pieces), can be provided by the pump using only two designed stages. It creates the prerequisites for reducing the mass of the pump from 200 kg to 45 kg, or by 77.5%. Also, in designing the pump, energy efficiency was increased from 74.6% (for the existing pump) to 79.4% (by 5% for the developed pump). The research results made it possible to significantly contribute to reducing the cost of the life cycle of the submersible pump installation.

Keywords

• energy efficiency
• life cycle
• process innovation
• sustainable development
• water supply