Evaluation of nanoparticle-enhanced silane and vinyl ester coatings for protecting concrete from ammonium sulfate

Abstract

Inferior quality of concrete surface layers can lead to significant deterioration of concrete infrastructure due to the infiltration of fluids and deleterious substances from the surrounding environment. Concrete structures such as foundations, abutments, flatwork, and underground tanks in agricultural and mining zones, as well as slabs in factories producing ammonium-based fertilizers, are highly susceptible to ammonium sulfate attack, which is known as the most aggressive sulfate deterioration driven by acid-sulfate reactions. Coatings are an effective strategy for protecting such concrete structures to restore its performance and prolong its service life. Therefore, this study aimed at investigating the performance of nano-based coatings as superficial treatments for concrete elements exposed to aggravated exposures of ammonium sulfate. Silane (hydrophobic agent) and vinyl ester (membrane-forming polymer) were used as base resins, in which nano-clay and nano-calcium carbonate particulates were dispersed at different dosages (0, 2.5, and 5 %). In addition, a colloidal silica solution was used as a surface treatment. The durability of coated concrete specimens was evaluated under two ammonium sulfate exposures: full immersion and combined with cyclic environmental conditions (freezing-thawing and wetting-drying cycles). Degradation of concrete specimens was monitored by visual assessment and quantified in terms of mass and length changes over time. In addition, the deterioration mechanisms and coatings’ performance were studied by thermal, mineralogical, and microstructural tests. The results showed that colloidal silica could not adequately protect concrete specimens from these exposures. Conversely, silane nanocomposites improved the durability of concrete under both exposures and superior performance was generally observed for concrete specimens coated with vinyl ester nanocomposites.

Keywords

• Nanocomposites
• Concrete protection
• Chemical attack
• Microstructural analysis