Study on the Efficiency of Simultaneous Tube Compression and Expansion Electromagnetic Forming

Abstract

The low efficiency of the electromagnetic forming is one of the obstacles for the advancement of this technology. Aiming at solving this issue, this paper presents a double tube-task electromagnetic forming technology method by employing a single driving coil to achieve tube compression and expansion at the same time. On the basis of electromagnetic forming principles and the law of energy conversion, this paper presents a new electromagnetic forming model for double tubes. The magnetic flux density distribution, electromagnetic force distribution and forming efficiency of the tube are analyzed and the effect of the equivalent pulse width of the driving coil current on the forming efficiency is investigated. Results show that in order to maintain the same plastic strain energy of the tube, the initial discharge energy required by the proposed double tube model is 25 kJ which is smaller than that required by a traditional single tube model (33.58kJ) and the efficiency can be improved by about 34.3%. The double tube model attains the maximum forming efficiency near the optimal current pulse width and can improve the low efficiency of traditional electromagnetic forming to a certain extent and provide more possibilities for this technological process.

Keywords

• Electromagnetic forming
• double-tube
• forming efficiency
• pulse current