Thermal activation and mechanical properties of high alumina coal gangue as auxiliary cementitious admixture

Abstract

In order to use high alumina coal gangue as auxiliary cementitious admixture via a simple and convenient thermal activation technique, the thermal transformation, mineral phase transformation and structure changes of coal gangue at calcining temperatures of 500–1000 °C were analyzed using x-ray diffraction (XRD), differential thermal Analysis (DTA), thermogravimetry (TG), infrared analysis (IR) and scanning electron microscope (SEM). The mechanical properties of cement mortar with 30% coal gangue auxiliary cementitious admixture were also measured to determine the optimal calcining temperature. As calcining temperature was increased, the coal gangue experienced the following transformations: carbon combustion, dehydroxylation, metakaolin transformation and mullite transformation. The cement mortar with coal gangue auxiliary cementitious admixture calcined at 700 °C presented the highest 28-d flexural and compressive strength, increasing by 8.27% and 11.85% respectively as compared with the benchmark cement mortar. The maximum dosage of coal gangue auxiliary cementitious admixture in cement mortar was further identified to be less than 30% by mechanical properties testing. The activity of high alumina coal gangues at different calcining temperatures was explained from the view points of hydration degree and products. The present investigation can provide a useful reference to utilize high alumina coal gangue as auxiliary cementitious admixture by means of a simple thermal activation at 700 °C.

Keywords

• high alumina coal gangue
• kaolinite
• thermal activation
• mechanical properties
• microstructure
• cementitious admixture