OPTIMIZATION OF HIGH-SPEED MACHINING PARAMETERS OF THIN-WALLED ALUMINIUM STRUCTURES IN THE FUNCTION OF SURFACE ROUGHNESS

Abstract

Due to their homogeneity and excellent ratio between load capacity and weight, thin-walled aluminum structures are used as structural parts in the aerospace, automotive and military industries. The manufacture of these thin-walled structures is mainly done by removing a large amount of material from full raw pieces, sometimes up to 95% of their initial mass. Because of a large volume of material removing, it is necessary to achieve high productivity, which is limited by the lack of rigidity of the thin walls of these structures. As a result, errors occur, while reducing accuracy and machining quality. The main subject and objective of this paper is related to the optimization of high-speed machining parameters of linear thin-walled structures made of aluminum alloy Al7075 from the aspect of surface quality of processed superficial as a goal function. For this purpose, experiments were carried out based on which conclusions were made of the influence of input parameters on the surface roughness.

Keywords

• optimization of machining parameters
• thin-walled parts
• al 7075
• surface roughness