Porosity Design of Shaped Zeolites for Improved Catalyst Lifetime in the Methanol-to-Hydrocarbons Reaction

Abstract

Additional porosity, such as meso- and macropores, was introduced in zeolite extrudates with the intention intuit of improving the effective diffusivity of the catalysts. The samples were characterized in depth by nitrogen adsorption-desorption, mercury intrusion porosimetry, ammonia temperature programmed desorption and adsorption of pyridine followed by infrared spectroscopy. The results revealed no significant change in the acidity but an increase of the pore volume. According to significant improvement in the effective diffusivity, the samples were tested in the methanol-to-hydrocarbons reaction. The catalytic stability was greatly enhanced with an increase in the pore volume, demonstrating a relation between effective diffusivity and resistance to deactivation by coke formation. Further experiments also revealed a higher toluene adsorption capacity and a raise in the breakthrough time over the most porous samples due to better accessibility of toluene molecules into the active sites of the zeolite.

Keywords

• zeolite extrudates
• porosity
• effective diffusivity
• methanol-to-hydrocarbons
• catalyst lifetime