Flexible gypsum mould applied in the mechanical system for blank of grouted ceramic handicrafts based on the radial movement of the sphere and connection by the principle of six-point positioning

Abstract

In order to solve the problems of low production efficiency, poor quality of blanks, high labour intensity and inability to meet the market demand with the manual gypsum mould, a novel design of the gypsum mould to be applied into the automatic production of the planks was developed for ceramic handicrafts. This mould inherits the advantages of the manual mould with tenon–mortise connection and adopts six-piece combination. According to the spherical radial movement, the new mould opens and closes, mostly avoiding movement interference and significantly improving service life. The connection technique of ‘six-point positioning principle’ was proposed and adopted to embed the connection device of four side die pieces with manipulator, so as to realise the strength of gypsum die pieces and effectively connect with the manipulator. Based on the group technique, the standard eigenvector and norm for the grouping of geometric elements of target blanks were proposed to realise the grouping of many different kinds of blanks into a few number of groups with all the blanks. Within a group, the gypsum mould keeps the external geometric features and tenon–mortise connection unchanged, while the working cavity of different blanks only alters, for the flexibility of gypsum mould. Thus, the universality of the mould is gained, and the design and manufacturing efficiency is greatly improved, with the considerable reduction of the cost, and the digitisation of design, manufacturing and management processes is realised. The gypsum mould provides a new technological method and technical guarantee for changing the labour-intensive production mode of ceramic handicraft blank cast and forming, realising the intellectualisation and automation of the main production link of ceramic handicraft blank cast and efficiency automatic and intellectualised production of ceramic handicraft blank with high identity.

Keywords

• dies (machine tools)
• casting
• production engineering computing
• moulding
• design engineering
• quality control
• moulding equipment
• ceramics
• eigenvalues and eigenfunctions
• blanking
• geometry
• labour-intensive production mode
• ceramic handicraft blank cast
• intellectualised production
• flexible gypsum mould
• grouted ceramic handicrafts
• tenon-mortise connection
• spherical radial movement
• six-point positioning principle
• connection device
• target blanks
• mechanical system
• production efficiency
• automatic production
• service life
• manipulator
• gypsum die pieces
• eigenvector
• geometric elements
• forming