Nanostructured Nickel Film Deposition on Carbon Fibers for Improving Reinforcement-matrix Interface in Metal Matrix Composites

Abstract

The issues in dispersing any form of carbon in metal matrix is the major problem in the field of metal matrix composites with carbon reinforcement (MMCcr). The low wettability of carbon in molten metals and the difference in density are some of the difficulties to obtain a good dispersion of carbon fibers in the matrix and, as a consequence, an improvement of some critical properties for metals in a wide range of application (mechanical properties, electrical properties, optical properties). For this reason, the aim of this work is to obtain a metallic coated carbon fiber to enhance the interaction between the reinforcement and the matrix. Moreover, also the density of carbon fibers could be adjusted depending on the thickness of the coating. Electroless Nickel-Phosphorus Plating (ENP) is one of the candidate to be a coating technique to improve the interaction between the carbon fibers and the metal matrix. Despite of its versatility in terms of complex geometry of the substrate and homogeneity and adhesion of the coating, the presence of the phosphorus in the alloy could create some problems with the metal matrix such as the formation of metal-phosphorus products that can drastically decrease the mechanical properties of the composite. For this reason, in this work, is presented a new way of Electroless Pure Nickel Plating (EPP) without any introduction of phosphorus in the nickel coating. The dependence of the coating thickness and the density of the coated fibers were studied under different plating parameters (temperature of the plating solution, deposition rate and plating solution composition). All the samples were characterized with SEM and XRD and the thickness, density and homogeneity were compared for all the samples obtained.