Control charts using half-normal and half-exponential power distributions using repetitive sampling

Abstract

Abstract This manuscript presents the development of an attribute control chart (ACC) designed to monitor the number of defective items in manufacturing processes. The charts are specifically tailored using time-truncated life test (TTLT) for two lifetime data distributions: the half-normal distribution (HND) and the half-exponential power distribution (HEPD) under a repetitive sampling scheme (RSS). To assess the effectiveness of the proposed control charts, both in-control (IC) and out-of-control (OOC) scenarios are considered by deriving the average run length (ARL). Various factors, including sample sizes, control coefficients, and truncated constants for shifted phases, are taken into account to evaluate the performance of the charts in terms of ARL. The behavior of ARLs is analyzed in the shifted process by introducing shifts in its parameters. The superiority of the HEPD-based chart is highlighted by comparing it with both the HND-based ACC and the ACC based on the Exponential distribution (ED) under TTLT using RSS. The results showcase the superior performance of the proposed HEPD-based chart, indicated by smaller ARL values. Additionally, the benefits of another proposed ACC using HND are compared with the ED-based ACC under RSS, further confirming the effectiveness of the HND-based approach through smaller ARLs Finally, the proposed control charts are evaluated through simulation testing and real-life implementation, emphasizing their practical applicability in real-world manufacturing settings.