Performance Assessments of Plastering Mortars with Partial Replacement of Aggregates with Glass Waste

Abstract

The rising concern for the environment and the need for a sustainable economic model has stimulated experimentation in the field of construction materials, notably in replacing certain components from cementitious materials with construction and demolition waste. The main objective of this study is to replace a significant proportion of natural aggregates with glass waste, in the composition of plastering mortars, and to observe the evolution of physical–mechanical characteristics in the fresh state: apparent density, consistency, and segregation tendency, and in the hardened state: apparent density, flexural strength, compression strength, and adhesion to the substrate, across time, at 3, 7, 14, and 28 days. SEM and EDX tests were also performed to observe the microscopical characteristics. The experimental program studied four types of plastering mortars: the reference mortar—CS IV, and three mortars in which aggregates have been replaced with glass waste in the following proportions, by mass: 15%, 30%, and 45%. Results obtained on fresh properties (apparent density and consistency) indicate a decrease in values as the percentage of glass increases, with the exception of the mortar with 30% aggregated glass replacement. The flexural strength and the compressive strength were improved by replacing 30% of the aggregates with glass waste and were not significantly impacted by a replacement of 15%. Mechanical properties decreased at a replacement level of 45%. All glass aggregate mortars had lower adhesion strength to the brick substrate than the reference mortar by up to 70%. SEM and EDX analyses showed the morphology of the studied mortars and the processes taking place to increase mechanical strength. Further research directions are proposed, including studying the glass particles, the occurrence of alkali–silica reactions, durability, and improvement of adhesion to the substrate, for progressing towards the most viable, locally sourced, waste-containing plastering mortar.

Keywords

• eco-efficient mortars
• glass aggregates
• glass waste
• plastering mortars
• CDW management