Fundamental research on hobbing considering environment (Influence of various coating films)

Abstract

This paper presents tool life (flank wear) and crater wear of four kinds of coated high-speed steel tools and finished surface roughness in hobbing under the conditions of considering environment. Experiments were conducted by simulating hobbing by fly tool cutting on a milling machine. As a consequence, the following results were obtained. (1) Under the condition of 1-thread hob, TiN- and AlCrSiN-coated tools showed the longest tool life among the four kinds of coated tools in dry and with MQL system. Under the condition of 3-thread hob, TiSiN-coated tool is effective in dry, and TiAlN- and AlCrSiN-coated tools are suitable with MQL system. (2) The crater wear of TiN-coated tool is smallest in other coated tools tested both in dry and with MQL system under the condition of 1-thread hob. TiAlN-, TiSiN- and AlCrSiN-coated tools are effective, and it was suggested that the crater wear is protected by the deposited metal under the condition of 3-thread hob. (3) The finished surface roughness, which was obtained with almost of coated tools tested at the end of cutting with MQL system both under the conditions of 1- and 3-thead hobs, is smaller than that obtained by dry. (4) From the viewpoints of tool life, crater wear and finished surface roughness, AlCrSiN-coated tool is suitable for hobbing with MQL system.

Keywords

• cutting
• hobbing
• dry
• mql
• coated hss tool
• fly tool
• tool life
• flank wear
• crater wear
• finished surface roughness