Effects of Wood Properties and Chipping Length on the Operational Efficiency of a 30 kW Electric Disc Chipper

Abstract

The development of efficient woody biomass comminuting processes and systems is of great importance for establishing bio-refineries. Using hybrid systems, which store excess energy from a diesel engine during periods of low loading for use during peak loading times, may yield higher energy efficiency compared to direct diesel-powered comminuting systems. In order to design hybrid chippers, a series of data are required on the load variations, in order to estimate the amount of energy that needs to be stored, and the peak power required. As a consequence, a detailed knowledge of the effects of wood properties on the direct power consumption during chipping is relevant. Therefore, the objectives of this work were to study the effects of wood properties (size and density) of pine, spruce and birch trees from early thinnings in the north of Sweden on the specific power and energy demand and time consumption of a 30 kW electric chipper while producing chips of two sizes. The study has generated models that replicate the processes, which can be used when designing efficient hybrid systems. The butt area had a significant effect on the power requirements when chipping and, along with chip length, had a significant effect on the energy requirements. Butt area and chip length also had a significant effect on the chipping productivity. There were small effects caused by the OD densities and by different species. These findings agree with previous studies and can be used for designing future hybrid chippers.