Construction of the Automatic Control System of a Single-Screw Extruder

Abstract

The purpose of the work is to build the rational system for regulating technological parameters of the single-screw extruder using the frequency-regulated electric drive with limited use of sensors. This goal is achieved by the way of solving the following problems: development the method for controlling the technological parameters of the extruder with a controllable electric drive; development of a structural diagram of a model for estimating the speed of rotation a rotor of the engine without the use of velocity-type transducers; development of a functional diagram of the vector frequency-regulated electric drive with an observer that is built on the basis of a voltage equation corresponding to the main magnetic flux; development of a simulation model of the system of adjustable electric drive of the extruder and carrying out simulations with using the Matlab software package in the environment of Simulink. The most significant results of the researches are: the proposed algorithm for controlling the technological parameters (dynamic viscosity and pressure) by the way of calculating of the electrical power parameters of the adjustable electric drive of the extruder without the use velocity-type transducers; the functional diagram of the vector frequency-regulated electric drive of the single-screw extruder with the observer that was built on the basis of balance of the reactive capacity provides the necessary values of the technological parameters of the extruder. Changes in dynamic viscosity and pressure in the material, provides flexible adjustment without the use of speed sensors and rational use of electricity.

Keywords

• vector control
• extrusion
• dynamic viscosity
• energy efficiency
• simulation model.