Bases of variational method for calculating of metal-cutting systems accuracy

Abstract

The bases of a variation method to calculate the metal-cutting systems accuracy for the first time are systemically stated in this paper. The main attention is paid to a problem of joint influence of geometrical accuracy of machine tools and cutting tools parameters on the details processed surfaces accuracy. The general mathematical model of metal-cutting systems accuracy is presented in this work. The general model is the basis to develop the full mathematical model of turning metal-cutting system accuracy. The results of accuracy modeling at turning with a wide cutter are received when studying nature of influence of the lathe and the cutting tool geometrical errors on processing accuracy of cylindrical and face surfaces. The directions of further researches in the field of calculations of metal-cutting systems accuracy at difficult surfaces processing by the shaped cutting tool and also when accounting rigidity of the systems elements and the proceeding processes are revealed in the presented work.