In Situ Observation of Transient Responses in Grease Lubrication by Micro Infrared Spectroscopy

Abstract

In situ observation of lubricant films formed with greases was carried out at EHL conditions with a micro-FTIR. Three urea compounds were used as a thickener and 12 mass percent of the thickener was added in PAO, respectively. From the IR spectra, CH and NH stretching vibration peaks were observed from urea greases. The film thickness and the concentration of thickener were estimated from the absorbance of CH and the ratio of absorbance of NH and CH. Two-dimensional distribution of the thickness and the concentration around Hertzian contact was obtained at the resolution of 50 μm. The thickener of urea grease was concentrated on ball and disk surfaces. It was found that the concentrate on thickener at Hertzian contact region was dependent on thickener itself. Time dependence of the thickness and the concentration at Hertzian contact were obtained at the resolution of 45 s under shearing conditions. The film thickness of urea greases at Hertzian contact was greatly decreased by shearing and the film thickness and the concentration were recovered when the condition was changed to rolling. This behavior was supposed with detachment and growth of the adhered film of the thickener. Lubricating characteristics of urea greases were discussed based on the concentration of thickener at Hertzian contact.

Keywords

• grease
• urea
• thickener
• film thickness
• concentration
• ehl
• in situ
• ftir