Simulation of Internal Flow Characteristics of an Axial Flow Pump with Variable Tip Clearance

Abstract

This study investigated the influence of the change in blade tip clearance on the internal flow characteristics of a vertical axial flow pump. Taking the actual running vertical axial flow pump of a pumping station as the research object, based on the SST k-ω turbulent flow model, the numerical simulation technology was used to study the effects of different tip clearances on the pressure, turbulent kinetic energy, Z–X section pressure and flow state of the impeller at the middle section. Furthermore, the impact of clearance layer tip leakage was also analyzed. Unsteady calculations of flow characteristics under the design conditions were performed. The research results showed that the variation trend of the pressure in the impeller was basically the same under different tip clearance values. With the increase in the clearance value, the pressure gradient along the water inlet direction of the blade decreased and the leakage vorticity increased. Observing the leakage vorticity distribution of the gap layer under the flow condition of 0.6Q0, it was found that when the tip clearance was smaller than 1 mm, the leakage flow was small and easily assimilated by the mainstream, and the leakage flow and mainstream had a certain ability to compete, which caused adverse effects on the performance of the pump device. The pressure pulsation characteristics showed that the leakage flow caused by the tip clearance caused a high-frequency distribution, and the clearance obviously influenced the pressure pulsation characteristics.

Keywords

• tip clearance
• vertical axial flow pump
• whole channel numerical simulation
• pressure pulsation
• leakage vortex