Research experiences on the reuse of industrial waste for concrete production

Abstract

The aim of this study was to assess the feasibility of concrete production using different kinds of industrial wastes as “recycled aggregate”. The wastes studied in this work were: fly ashes and slags from Electric Arc Furnace (EAF) steel plant; foundry sands produced from foundry dies; slags from lead processing; Waelz slags; solid residues from municipal solid waste incineration (MSWI) plant (with mass-burning kiln and fluidized bed reactor); sludge from industrial wastewater treatment plants. Good compressive strength (similar to natural concrete) was achieved after 28 days of curing by concrete mixtures obtained with the partial replacement (from 7% to 40% by weight) of natural aggregates with slags from lead processing, foundry sands, Waelz slags and bottom ashes from MSW incineration. The worst mechanical and leaching behaviours were shown by concrete samples containing EAF fly ashes and sludge from industrial wastewater treatment. For the residues with the best performance, concrete products (kerbs and flat tiles) were casted. Their mechanical and leaching characterization has shown that the reuse of these residues for concrete product is feasible.