Metal Alloy‐Functionalized 3D‐Printed Electrodes for Nitrate‐to‐Ammonia Conversion in Zinc‐Nitrate Batteries

Abstract

Abstract Electrocatalytic nitrate reduction is a promising approach to remove harmful nitrate and produce ammonia in aqueous media. Here, we demonstrate how 3D printed polymer electrodes can be electroless plated with a bimetallic NiCu alloy film suitable for sustained nitrate‐to‐ammonia reduction. Characterization by powder X‐ray diffraction, X‐ray photoelectron spectroscopy, scanning/transmission electron microscopy and energy‐dispersive X‐ray spectroscopy indicate that the electrode has a two‐layer structure consisting of polymer/ coating layer of metal alloys. The composite electrode shows high‐performance in the nitrate‐to‐ammonia electroreduction, giving NH3 Faradaic efficiencies of up to 83 % and NH3 yield rates up to 860 μg/(h cm2) at −0.38 V vs. RHE. We show that the electrode can easily be integrated into a Zn‐nitrate battery, giving a power density of 3.8 mW cm−2 with continuous NH3 production. The system combines three productive outputs, that is removal of nitrate pollutants, synthesis of valuable ammonia and generation of “green” electricity.

Keywords

• 3D Printing
• Electroless Plating
• Electrocatalysis
• Ammonia synthesis
• Zn–Nitrate Batteries