Enhanced YOLO- and Wearable-Based Inspection System for Automotive Wire Harness Assembly

Abstract

In response to the challenges associated with the misassembly, omission, and low manual inspection efficiency in automobile wiring harness relay assemblies, a novel online detection system has been engineered. This system consists of a mobile-based visual imaging system and an improved YOLOv5-based detection algorithm that tracks human movement to acquire images and videos. The system is coupled with deep learning for real-time detection and recognition for error-proofing the installation process of automotive wiring harness relays. This innovation aims to facilitate error-proof inspection during the assembly process of automotive wiring harness relays. The YOLOv5s model is augmented with an Adaptive Spatial Feature Fusion (ASFF) module, enhancing multi-scale feature integration capabilities. A Global Context Network (GCNet) is incorporated into the C3 module to emphasize target information from a global perspective. Additionally, the replacement of standard Convolution (Conv) modules with Global Sparse Convolution (GSConv) modules in the Neck section effectively reduces computational costs while sustaining overall performance efficacy. The experimental results show that the detection system achieved a comprehensive accuracy rate of 99.2% and an F1 score of 99.29. The system possesses high accuracy and stability, enabling flexible and intelligent target detection applications in the automotive industry.

Keywords

• target detection
• automobile manufacturing
• assembly error proofing
• YOLOv5s