Study on wear properties of high hardness and high thermal conductivity copper alloy for crystallization roller

Abstract

The crystallization roller in thin strip continuous casting combines the cooling function of the plate crystallizer with the rolling function of the roll, thereby significantly enhancing process efficiency. This also imposes higher demands on the thermal conductivity and hardness of the crystallization roller. During the utilization of the crystallization roller, as it comes into contact with the billet, the base material must exhibit exceptional wear resistance. The thermal conductivity and mechanical properties of high-strength beryllium copper alloy C17200 and traditional crystallization material CrZrCu alloy C18150 were assessed at various temperatures using a laser thermal conductivity meter (LFA-427) and microhardness meter (ZD-HVZHT-10), respectively. Detailed analysis confirms the potential suitability of C17200 as an alternative material for crystallization rollers. The hardness of C17200 was twice that of C18150 while maintaining the original thermal conductivity. The wear characteristics of C17200 were investigated at room temperature (25 °C) and simulated operating conditions (300 °C) using a reciprocating wear tester (MZF-1). Additionally, the wear mechanism of C17200 at different temperatures was studied using scanning electron microscopy (SEM). The findings demonstrated that C17200 exhibited favorable wear resistance even at a temperature of 300 °C, thereby satisfying the performance criteria for the crystallization roller during operational usage.

Keywords

• Crystallization roller
• C17200 copper alloy
• Wear testing
• Elevated temperature property