Development of Three-Dimensional LES Based Meshless Model of Continuous Casting of Steel

Abstract

A large-eddy simulation (LES) based meshless model is developed for the three-dimensional (3D) problem of continuous casting (CC) of steel billet. The local collocation meshless method based on radial basis functions (RBF) is applied in 3D. The method applies scaled multiquadric (MQ) RBF with a shape parameter on seven nodded local sub-domains. The incompressible turbulent fluid flow is described using mass, energy, and momentum conservation equations and the LES turbulence model. The solidification system is solved with the mixture continuum model. The Boussinesq approximation for buoyancy and the Darcy approximation for porous media are used. Chorin’s fractional step method is used to couple velocity and pressure. The microscopic model is closed with the lever rule model. The LES model is compared to the two-equation Low Re k−ε turbulence Reynolds Averaged Navier–Stokes (RANS) model in terms of temperature, velocity and computational times. The LES model resolves transient character of vortices which RANS-type turbulence models are unable to tackle. The computational cost of LES models is considerably higher than in RANS. On the other hand, it results in a much lower computational cost than the direct numerical simulation (DNS). The paper demonstrates the ability of the method to solve realistic industrial 3D examples. Trivial adjustment of nodal densities, high accuracy, and low numerical diffusivity are the main advantages of this meshless method.

Keywords

• modeling
• continuous casting of steel
• CFD
• turbulence modeling
• LES
• RANS