The development of bend clamp of carbon-based fiber offshore gas lift pipelines: A primary experimental approach

Abstract

The work reports the proposed development of the laminated carbon fiber-reinforced polymer composites (CFRP), at a uniaxial angle as a primary bend clamp material assembly of the offshore gas lift pipelines. Generally, the clamps are utilized to repair the defect of the metallic pipelines due to their practical and mechanical strength. The existing bend clamp model poses challenges especially when applied to the J-tube bending side due to mechanical buckling and corrosion. This study evaluates the effect of laminated CFRP subjected to uniform uniaxial and in-plane compression on API 5 L X52. Several tests, including tensile, bend, and impact tests, are chosen to assess the effect of multiple and thick carbon layers to improve the clamp's mechanical properties. Scanning electronic microscope (SEM) intends to reveal the surface characterization of carbon fiber clamp. The result shows that laminated carbon fiber increases the durability and mechanical properties of the bend clamp for two weeks. The tensile test result shows that the uniaxial orientation has the highest tensile strength of about 2000N and is affected by the strong interfacial bond between the fiber and metal layers. The high impact energy of 2242 ± 0.001 J of the same orientation shows the stability of the clamp under unprecedented dynamic load and enhances the safety. The SEM result at uniaxial shows the resistance towards fracture has increased and was initiated from the air pocket in the composite.

Keywords

• Carbon-fiber clamp
• Bend side pipelines
• Finite element analysis
• Hoop stress
• Stress-strain analysis
• Material characterization