Analysis of the Effect of the Leading-Edge Vortex Structure on Unsteady Secondary Flow at the Endwall of a High-Lift Low-Pressure Turbine

Abstract

The horseshoe vortex system at the leading edge of a low-pressure turbine (LPT) has unsteady flow characteristics, and the flow field in the downstream cascade channel also has unsteady characteristics. In this study, CFD simulations are performed with the help of commercial software CFX, and experimental checks are performed using a fan-shaped cascade test bench to investigate the flow characteristics of the endwall of the PACKB blade type of a high-lift LPT under the same incoming Reynolds number and two incoming boundary layer thickness conditions. The obtained results show that there are different flow alteration characteristics and alteration frequencies of the horseshoe vortex system, among which the vortex system with a thicker boundary layer is larger in size and less spaced from each other, which is more likely to induce the fusion of vortex systems. The centrifugal instability causes the instability of the horseshoe vortex system, and the instability frequency is inversely proportional to the thickness of the boundary layer. With two inlet boundary layers, the instability frequencies of the vortex system are 125 Hz and 175 Hz, respectively, and the ratio of the frequency to the thickness of the boundary layer is reciprocal to each other. The stimulation effect of the unstable horseshoe vortex system on the downstream secondary flow intensity is greater than that of the steady state. The thin boundary layer case generates a greater unsteady loss in the cascade channel than the thick boundary layer case due to the poor stability of the vortex system.

Keywords

• high-lift low-pressure turbine
• flow instability
• leading edge vortex structure
• secondary flow