Experimental Study on Titanium Alloy Cutting Property and Wear Mechanism with Circular-arc Milling Cutters

Abstract

Abstract Titanium alloy has been applied in the field of aerospace manufacturing for its high specific strength and hardness. Nonetheless, these properties also cause general problems in the machining, such as processing inefficiency, serious wear, poor workpiece face quality, etc. Aiming at the above problems, this paper carried out a comparative experimental study on titanium alloy milling based on the CAMC and BEMC. The variation law of cutting force and wear morphology of the two tools were obtained, and the wear mechanism and the effect of wear on machining quality were analyzed. The conclusion is that in contrast with BEMC, under the action of cutting thickness thinning mechanism, the force of CAMC was less, and its fluctuation was more stable. The flank wear was uniform and near the cutting edge, and the wear rate was slower. In the early period, the wear mechanism of CAMC was mainly adhesion. Gradually, oxidative wear also occurred with milling. Furthermore, the surface residual height of CAMC was lower. There is no obvious peak and trough accompanied by fewer surface defects.

Keywords

• Circular-arc milling cutter
• Titanium alloy
• Ball-end milling cutter
• Surface quality
• Milling force
• Tool wear