Manufacturing Parts for Hydraulic Systems of Agricultural Machinery under Conditions of Ultrasonic Cutting

Abstract

Introduction. The article deals with the problem of reducing the efforts when processing thin-walled bushings for hydraulic systems of agricultural machines with the ultrasonically activated cutting tool to achieve the specified processing accuracy and surface roughness of parts. Materials and Methods. The article describes the technological standards for ultrasonic cutting. To assess the change in the tangential cutting force, a special device was developed to activate ultrasonically the tool for tangential cutting and corresponding experiments were carried out. Results. An upgrading of a screw-cutting lathe equipped with a special device for ultrasonic cutting of low rigidity thin-walled parts is currently being carried out. The upgraded lathe consists of blocks for processing and measuring experimental research data connected to a personal computer. The upgraded lathe allows evaluating the change in cutting forces under traditional turning and ultrasonic cutting to achieve the specified accuracy and roughness of the part surface during the processing process. Discussion and Сonclusion. Processing low rigidity parts on the modernized equipment has shown that providing the effective conditions of manufacturing thin-walled bushings for agricultural machinery (cutting depth and cutting speed) decreases radial and tangential components of the cutting force that helped to reduce the energy consumption of the cutting process and to stabilize quality of the processing.

Keywords

• turning
• ultrasound
• cutting depth
• feed
• cutting speed
• modernization
• machine