Effect of oil adhesion on the measurement of screw thread with machine vision

Abstract

In the process of screw thread manufacturing, the cooling liquid or lubricating oil will adhere to the screw thread surface, which affects the vision measurement results of the screw thread parameters. To simulate the adhesion behavior of oil on the thread surface during the actual measurement, four different attachment states were set in this experiment. An image measuring instrument was used to collect the screw thread images of different adhesion states. Then, the distribution of the oil film on the screw thread surface was analyzed with computer image processing. The visual inspection method was used to obtain the relative influence rate of the oil adhesion on the measurement result of the screw thread parameters. Finally, an experiment-based pitch diameter compensation method was proposed, and the compensation effect of this method was verified with the test method. Experiments showed that the effect of oil adhesion on the measurement results of the diameter parameters is greater than 7 µm, and the effect on the measurement result of the thread angle is greater than 0.1°. The compensation experiment showed that the compensation efficiency was above 70% for the pitch diameter.