Solid-state recycling of magnesium and its alloys via plastic deformation: An overview of processing and properties

Abstract

The increasing demand for primary magnesium production poses significant environmental challenges, aggravated by the limited availability of raw materials, which can hinder supply. Consequently, the recycling of magnesium chips and waste is gaining importance. While conventional remelting techniques are prevalent as they suffer from drawbacks including high energy consumption, material loss, low purity, and inferior mechanical properties. Solid-state recycling (SSR) via plastic deformation processes has been introduced as a promising alternative for producing ultrafine-grained (UFG) magnesium materials with outstanding properties. Despite the absence of any reviews on SSR using plastic deformation methods for magnesium, this paper offers a detailed examination of SSR techniques. The mechanisms of bonding and grain refinement, crucial for determining the final properties of recycled magnesium, are explored. Furthermore, the discussion delves into corrosion, an essential aspect concerning magnesium and its alloys. Ultimately, the impact of various parameters such as process temperature, level of shear strain, chips size, and hydrostatic pressure on the quality of the final sample, to be used as guidance for the production of better-qualified specimens was examined.

Keywords

• Solid-state recycling
• Plastic deformation
• Grain refinement
• Bonding mechanisms
• Green material production
• Magnesium and its alloy