Precise mathematical model for the ratchet tooth root bending stress

Abstract

A ratchet is an essential component of the ratchet pawl mechanism. But the traditional ratchet strength check method has certain limitations in the design process. In this paper, the stress analysis of the ratchet is discussed and a precision mathematical model for the ratchet tooth root bending stress is proposed for the first time. This model was established by the folded section and defined by the incision effect theory. To test the prediction ability of the proposed mathematical model, the maximum stress of three standard ratchets and one non-standard ratchet were analyzed by the FEA (finite element analysis) method. The non-standard ratchet was adapted in the ratchet experiment to analyze its maximum stress. The analysis results presented in this paper show that the proposed mathematical model has a good predictability, regardless of whether it is a standard or non-standard ratchet. It is recommended that this model can be used to predict the ratchet tooth root bending stress in the ratchet design process.