Process parameter optimization for the preparation of soap granules by Comil

Abstract

A conical screen mill is commonly used to reduce particle size and produce granules of the required particle size. In the present work, an experimental study was designed to explore the use of a comil for the milling of soft solids. As a helpful example for research on soft solids, soap noodles were selected for optimizing the milling parameters such as impeller speed and type, screen type and size, and design of the milling cycle. A preferable combination of the comil parameters was the one generating a minuscule percentage of fines as also the one causing no damage or softening of the structure whatsoever due to agitation or temperature. The study involves comparing the particle sizes statistically and computing different parameters for designing the process. The particle size distribution of the soap granules obtained from the comil affects the soap bar's hardness and friability when punched. Hence, it was deduced that, for soft solids like soap noodles, comil can be helpful in particle size reduction, provided the parameters are optimized according to the mechanical properties of the material. Finally, this work presents a novel application to the comil equipment and gives a new processing technique for soap noodles.

Keywords

• Milling
• Soap noodles
• Soft solids
• Texture analyzer
• Particle size reduction
• Soap bars