Accurate Modeling, Operation Laws and Commutation Timing Matching for Concrete Pumping Systems

Abstract

The pump system is the heart of the concrete pump truck, and its main function is to deliver high-pressure concrete into the pipeline through the reciprocating motion and cooperation of the main cylinder and the distribution valve driven by the swing cylinder. However, there are currently problems, such as unclear pumping operation rules and mismatched commutation timing, that result in poor pumping efficiency and short life of wear parts such as spectacle plates and cutting rings. To address above problems, based on AMEsim software and system test data, this thesis establishes an accurate simulation model of the pump system with more than 90% precision. Based on this model, the simulation reveals the operating rules of the main cylinder and the swing cylinder during the pumping process; draws the commutation timing diagram of the pumping system; clarifies that the commutation timing has four characteristics: sequential, hysteresis, coupling and cyclic; and proposes an optimization scheme for the commutation timing, i.e., reducing the relief pressure of the main cylinder and shortening the swing time of the distribution valve. The proposed optimization has been proven in the market and significantly improved the life of wearing parts by more than 90%. This study provides technical reference for the structure and parameter optimization of concrete pumping systems.

Keywords

• concrete pumping system
• operation law
• commutation timing
• erosion wear
• pump efficiency