Aging of the HF-H_{2}SO_{4} electrolyte used for the electropolishing of niobium superconducting radio frequency cavities: Origins and cure

Abstract

Electropolishing (EP) in the HF-H_{2}SO_{4} electrolyte is the most desirable surface treatment for niobium superconducting radio frequency cavities yet demonstrated, in terms of performance and surface finish. However, the efficiency of the electrolyte declines quickly with time (decrease in removal rate, deterioration of the niobium surface, increased sulfur generation). Previous studies at CEA Saclay have highlighted the impact of the water content in EP mixtures rather than the content of dissolved niobium. Knowledge of the electrochemical system was improved thanks to studies using a rotating disk electrode (RDE). Measurements with a RDE give precious information concerning mass transport of the different ionic groups present in the solution. The performed measurements prove that EP is controlled by the diffusion of fluorine ions and the value of the related diffusion coefficient D_{F-} was estimated for different mixtures. Electrochemical impedance spectroscopy (EIS) measurements were also performed with different EP mixtures. Both volt ampere metric and EIS measurements prove the central role of fluorine during EP and show that EP mechanisms evolve with the aging of the bath. Another major problem related to electrolytes is the formation of impurities such as sulfur. We have proved that working at a reduced voltage of 5 V does not alter cavity performance and makes it possible to reduce the undesirable particulate contamination in electrolytes and to increase their lifetime.