Supramolecular impactmechanism of polycarboxylate superplasticizers on controlled hardening building nanocomposites

Abstract

: Introduction. The use of modifying nano-additives in the production of binding building materials is one of the most effective ways to control the technological parameters of concrete by conducting good control of the rheological characteristics reliability. Plasticizing additives increase the water-holding capacity of building compositions, which leads to the dispersed nanosystems stability. This article is focused on examining the physical and chemical mechanisms of the supramolecular effects of polycarboxylate ethers on technological and rheological characteristics of cement nanobinders. Methods and materials. This study describes controlled hardening processes of concrete nanocompositions with demanded technological characteristics in the presence of highly effective plasticizers. Moreover, this paper carries out the analysis of the innovative trends in regulating the consistency of building nanocomposites with the use of new comb-like polycarboxylate esters, which as superplasticizers allow to purposefully influence the kinetics of structure formation of cement nanocomposites. Results. Electrostatic and steric repulsion mechanisms, as well as the dispersing effects of innovative and traditional plasticizing nanoparticles, affect the adsorption and diffusion layers of the hydrated cement nanobinders ultrastructure. The most effective plasticizing properties are shown by comb-like polycarboxylate esters (CPE) with a linear chain molecular weight of ≈12000 g/mol and a length of side branches which correspond to a molecular weight of ≈750 g/mol. The supramolecular mechanism of nanosteric van der Waals repulsive forces begins to be detected at a distance of ≈11 nm, and the elasticity of the lateral branches of innovative CPE is ≈ 5 nm. Individual segments of CPE macromolecules enter the diffuse layer of dispersed nanosystems due to lateral interactions of anions of functional groups, hydrophobic fragments, etc.; they enhance the plasticizing effect of cement binders in concrete nanocompositions. Discussion. When using superplasticizing CPE, the density of concrete nanocomposites can be increased by reducing the amount of water mass to the cement mass ratio to the optimal 0.3; at the same time, technological pumpability and reliability control of the joint hardening kinetics with fillers are preserved within the framework of the technological problems system solutionsconcept. Supramolecular interaction of «anchoring» functional groups of polyacrylic acid containing solid phase cations of cement microparticles, fractal clusters of calcium hydrosilicates and simultaneous steric stabilization of polyethylene glycol radicals give the necessary rheological characteristics to construction nanocompositions and allow the construction of high-strength 55÷80 MPa building materials. Conclusions. The branched comb-like nanostructure of polycarboxylate esters exhibits effective technological characteristics of superplasticizers for concrete, building mortars and dry building mixes

Keywords

• cement nanobinders
• superplasticizers
• polycarboxylates
• reliability management
• concrete structure formation