A New Rotary Magnetorheological Damper for a Semi-Active Suspension System of Low-Floor Vehicles

Abstract

This study explores the significance of active suspension systems for vehicles with lower chassis compared to conventional ones, aiming at the development of future automobiles. Conventional linear MR (magnetorheological) dampers were found inadequate in ensuring sufficient vibration control because the vehicle’s chassis becomes lowered in the unmanned vehicles or purposed-based vehicles. As an alternative, a rotary type of MR damper is proposed in this work. The proposed damper is designed based on prespecified design parameters through mathematical modeling and magnetic field analyses. Subsequently, a prototype of the rotary MR damper identical to the design is fabricated, and effectiveness is shown through experimental investigations. In configuring the experiments, a proportional-integral (PI) controller is employed for current control to reduce the response time of the damper. The results presented in this work provide useful guidelines to develop a new type of MR damper applicable to various types of future vehicles’ suspension systems with low distance from the tire to the body floor.

Keywords

• magnetorheological fluid
• rotary MR damper
• low-floor vehicles
• finite element analysis
• magnetic analysis
• response time