Research on comprehensive load vibration test of electric vehicle motor controller unit

Abstract

In this article, the vibration test standards and general test methods for electric vehicle motor control unit are introduced. New vibration test conditions are proposed based on the vibration data collected during the actual vehicle test. Using the vehicle output current data as the electrical load of the motor controller unit, and the temperature cycle as the environmental load, a comprehensive load vibration test method that integrates the electrical load and the environmental load is proposed. According to the test method, the equipment and test process of the comprehensive on-load vibration test of environmental load are determined. Summarized three important principles in the design of fixtures: lightweight, low damping, and no resonance. A novel testing method for motor controllers is proposed.

Keywords

• electric car
• motor controller unit
• test method