Gong-kuang zidonghua (Jan 2024)
Automatic height adjustment technology of shearer based on cutting roof and floor height prediction model
Abstract
The traditional coal seam cutting path planning predicts the height of the drum through geometric control, planning calculation, and other methods. But there are problems with large data errors in planning and prediction and inability to adapt to changes in geological conditions. In order to solve the above problems, a shearer automatic height adjustment technology based on a cutting roof and floor height prediction model is proposed. Firstly, the factors affecting the height of the cutting roof and floor are analyzed. It is pointed out that the main factors affecting the height of the cutting roof and floor include the fluctuation data of the coal seam, historical cutting data, elevation data of the scraper conveyor, and manual operation records. The above four types of data are fused and processed to establish a cutting roof and floor height prediction algorithm model based on long short term memory (LSTM) model and gray Markov model. The height of the cutting roof and floor is predicted through an algorithmic model. Secondly, based on the height data of the cutting roof and floor, combined with the position and posture and spatial coordinates of the shearer, a geometric model for calculating the height of the drum is established. At the same time, correction is made according to factors such as the sliding amount of the scraper conveyor and whether the addition and subtraction process is carried out. Finally, the height sequence of the roof and floor is converted into a drum height sequence. The cutting roof and floor height is converted into the target height of the shearer drum, which is executed by the shearer to the target height, achieving automatic adjustment of the drum height. The industrial test results show the following points. ① Under the control of automatic height adjustment technology, 90% of the predicted height deviation values of the roof and floor drums are within 10 cm of the actual height. The predicted height of the drums is significantly consistent with the actual height. ② Compared with traditional manual control methods, the number of manual intervention height adjustment times for cutting coal in the middle has decreased from 49 to 21. It indicates that the height prediction model for cutting the roof and floor and the geometric model for calculating the height of the drum are accurate and reasonable, and the automatic height adjustment technology for the shearer drum is feasible.
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