Gloss Level, Type of Paper and Colour of HDF Boards Finished with the Energy-Saving Acrylic Paint System

Abstract

The global drive to eliminate mercury is stimulating the development of LED lamps for UV curing of coatings. Despite its many advantages, the transition to this system in the furniture industry presents technological issues. This paper aimed to determine the impact of the paint line’s individual technological and process parameters on the coating’s optical properties, such as colour and gloss of furniture components made of white-coloured light-weight boards. Samples were prepared under the conditions of an industrial paint line using LED and traditional mercury lamps at the rate of 50 m/min. The colour was tested using the CIELAB system on a BYK GARDNER spectrophotometer, while the gloss was measured using the PICO GLOSS meter. Based on the data obtained, the optical parameters were found to be highly stable irrespective of the power drop in the LED lamps. The coordinates L*, b* and gloss G were affected by the amount of topcoat and basecoat, the number of coats, the mercury lamps’ power and the panel grinding programs used. The results of the tests showed that high L* and b* values could be achieved by increasing the number of overlays. This solution also ensures less basecoat and topcoat consumption, contributing to large material savings.

Keywords

• UV lacquer system
• LED radiators
• high-density fibreboard
• colour measurements
• gloss level